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Reto
El equipo necesitaba conectar activos heterogeneos sin sustituir automatismos existentes. Packaging lines were blamed on whichever machine stopped first. Root cause usually sat upstream, but logs were fragmented across HMIs.
Enfoque Modibus
Modibus se desplego como una capa edge segura: captura local, normalizacion de datos y acceso controlado para operaciones y servicio. Modibus devices collected fault, temperature and conveyor state data from each line and published a unified event timeline.
Resultado
La planta consiguio una operacion mas estable, menos intervenciones imprevistas y una coordinacion mas rapida entre produccion, mantenimiento e IT. Maintenance found repeat timing problems and adjusted preventive checks. The plant reduced nuisance stops during the evening shift.
“La solucion funciono porque se adapto al entorno real, no al reves.”