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Reto
El equipo necesitaba conectar activos heterogeneos sin sustituir automatismos existentes. Utility meters, compressor controllers and production counters were all available, but they were not connected in a way that supervisors could use during a shift.
Enfoque Modibus
Modibus se desplego como una capa edge segura: captura local, normalizacion de datos y acceso controlado para operaciones y servicio. Modibus collected power, pressure and runtime signals, then published shift-level indicators to a simple operations dashboard.
Resultado
La planta consiguio una operacion mas estable, menos intervenciones imprevistas y una coordinacion mas rapida entre produccion, mantenimiento e IT. The first savings came from leak detection and pressure setpoint discipline. Later, the same data helped schedule compressor maintenance without disturbing production.
“La solucion funciono porque se adapto al entorno real, no al reves.”