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Valjakutse
Tiimil oli vaja uhendada eri vanuses seadmed ilma olemasolevat automaatikat valja vahetamata. Operators had local HMI visibility, but supervisors could not compare press behavior across lines. Changeover issues were discovered too late.
Modibuse lahendus
Modibus paigaldati turvalise edge-kihina: andmed koguti lokaalselt, normaliseeriti ja jagati kontrollitult operatsiooni- ning hooldustiimidele. Modibus read approved PLC tags, exposed cycle and fault states, and sent a compact event stream to the plant dashboard.
Tulemus
Tulemuseks oli stabiilsem too, vahem planeerimata valjasoite ja kiirem koostoo tootmise, hoolduse ja IT vahel. Supervisors identified repeat changeover gaps and caught transfer misalignment earlier. The team kept PLC logic untouched, which helped controls engineers approve the project.
“Lahendus toimis, sest see kohandus tehasega, mitte vastupidi.”